Industrial Scrap Metal Shredders play a crucial role in modern recycling, efficiently processing various scrap metals for resource recovery. However, with a wide range of models and types available, selecting the right metal shredder for your specific needs is essential for maximizing productivity and minimizing operating costs. This article, featuring ENERPAT metal shredders, provides a detailed guide on making an informed decision.
Understanding Different Types of Industrial Scrap Metal Shredders and Their Applications
ENERPAT offers a variety of metal scrap crushing machines, each with unique strengths and applications:
Small Single Shaft Shredder (MSA-F Series):Ideal for primarily non-metallic materials such as metal shavings, plastic drums, waste leather, ton bags, and cardboard boxes. Motor power ranges from 18.5 to 75kW, with a shredding chamber width of 600-1500mm.
Large Single Shaft Shredder (MSA-F Series):Designed for efficient processing of various types and forms of scrap metal, including beverage cans, aluminum profiles, oil filters, aluminum filaments, and tire steel wire. Motor power ranges from 132x2 to 200x2kW, with a shredding chamber width of 2000-3000mm.
Double Shaft Shredder (MSB-E Series): A versatile, all-purpose shredder suitable for a wide range of solid waste materials like plastic drums, refrigerator shells, mattresses, sofas, household waste, oil drums, and discarded electronic waste. Motor power ranges from 7.5-560kW, with a shredding chamber length of 300-2600mm.
Large Hydraulic Two Shaft Scrap Metal Shredder (MSB-H Series): Specifically designed for processing high-hardness materials such as discarded car bodies, die-cast aluminum alloys, stainless steel plates, and other heavy metals. Motor power is 264-400kW (200*2), with a shredding chamber length of 1500-2200mm.
Four Shaft Shredder (MSC-E Series): Highly versatile, suitable for shredding both flexible and rigid materials, especially metals, such as power lithium batteries, refrigerator shells, oil filters, and discarded appliances. Motor power ranges from 37x2+15x2kW to 90x2+55x2kW.
Horizontal Hammer Shredder (MSA-H Series): Designed for recycling scrap metal, suitable for shredding new energy vehicle shells, waste small appliances, aluminum scrap, and light scrap steel, with a output range of 2-160 tons/hour. Main motor power ranges from 110-4410kW, with a feed opening width of 760-2600mm.
Vertical Hammer Shredder (MSE-V Series): Primarily used in scrap metal recycling, suitable for shredding IT waste, small appliances, aluminum profiles, and other scrap metals. Main motor power is 132kW.
Horizontal Hammer Shredder | Vertical Hammer Shredder |
Key Selection Factors: Your Needs Determine Everything
When selecting a industrial scrap metal shredder, several key factors require careful consideration to ensure optimal performance and return on investment. These factors directly impact the efficiency, cost-effectiveness, and suitability of the shredder for your specific application. Below are essential considerations for choosing the right ENERPAT scrap metal shredder.
Type and Size of Materials: The type of material you intend to process is a critical determinant of the shredder type. For instance, single-shaft shredders are typically more suitable for non-metallic materials. Double and four-shaft shredders excel at processing high-hardness metal scrap. Vertical hammer mill shredders are ideal for rigid, small-sized metal waste like circuit boards and oil filters. Horizontal hammer mill shredders and hydraulic double-shaft scrap metal shredders are well-suited for large metal waste such as car shells.
Required Throughput: Select metal recycling equipment with an appropriate processing capacity to match your production scale. ENERPAT scrap metal shredders offer a wide range of processing capabilities, from 300 kg/hr to over 160 tons/hour, depending on the specific model and the type of material being processed.
Output Size Requirements: Choose the appropriate screen size to control the output size based on the requirements of downstream processing. ENERAPT industrial scrap metal shredders support customized screen types, including round hole, hexagonal, and fishbone screens, allowing for precise control over the final product size.
Budget: Balance the initial investment with long-term operating costs. While cheaper equipment might seem attractive initially, high-quality equipment typically results in lower maintenance costs and higher energy efficiency over the long run, providing better value in the long term.
Other Factors:
1). Plant Area: Select an equipment model that fits within the available space in your plant.
2). Energy Efficiency: Choose energy-efficient equipment to reduce operating costs and minimize environmental impact.
3). Noise Level: Select low-noise equipment to improve the working environment and comply with noise regulations.
4). Automation Level: ENERPAT shredders are equipped with Siemens/Schneider PLC electrical systems, enabling visual operation and automatic control, which enhances production efficiency and reduces the need for manual intervention.
Customer Site Videos
ENERPAT Customer Success Stories: Maximizing Value by Choosing the Right Industrial Scrap Metal Shredder
The following ENERPAT customer stories demonstrate how to choose the right scrap metal shredder for different needs:
BASF Chemical (Small Single Shaft Shredder):Customized waste plastic shredding equipment for processing large blue barrels and ton bags, with a capacity of 4 tons/hour.
A Can Manufacturing Company (Heavy-duty Single Shaft Shredder): Customized beverage can shredding equipment with a capacity of 8 tons/hour.
A Solid Waste Treatment Center (Double Shaft Shredder): Large waste recycling case, processing mattresses, sofas, etc., with a capacity of 10 tons/hour.
A New Material Company (Four Shaft Shredder): Shredding lithium battery pole pieces with a capacity of 1200 kg/hour.
Aluminum Recycling Industry in Bangkok, Thailand (Horizontal Hammer Mill Shredder):Customized cast aluminum shredder, processing cast aluminum parts, with a capacity of 15 tons/hour.
These cases demonstrate that choosing the right industrial scrap metal shredder can effectively improve production efficiency, reduce operating costs, and maximize the utilization of resources.
Contact ENERPAT for a Customized Solution
Choosing the right industrial scrap metal shredder is not easy and requires careful consideration of various factors. ENERPAT has extensive industry experience and a professional technical team to provide you with customized solutions based on your specific needs, help you choose the most suitable equipment model, and provide comprehensive after-sales service.
Contact ENERPAT today to let us help you find the ideal scrap metal shredder solution and start your path to success!
WhatsApp:+86 177 6803 1176
E-mail: inquiry@enerpat.net