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SOLUTIONS
HOME > SOLUTIONS > Pocket Coils Shredding and Sorting Solution
Pocket Coils Shredding and Sorting Solution

Introduction of the Production Line

The pocket coils been sent to a double-shaft shredder via a rubber conveyor belt and shredded to pieces smaller than 50x300mm. The shredded materials (50x300mm) then been transported by a rubber conveyor belt to the steel wire separator for further shredding to below 40mm.

The finely shredded materials are conveyed by a conveyor belt to ensure even distribution through a magnetic separator. The magnetic separator separates spring steel (which contains fragments of cloth and sponge) from the mixture. The separated materials then undergo Z-type sorting, where most of the cloth and sponge fragments are removed under negative pressure, resulting in high-purity spring steel.

The dust removal system collects dust from areas with significant dust generation along the entire line and removes impurities from the spring steel at the Z-type sorting stage.

Video Introduction

Brief Introduction:Enerpat has been committed to developing and producing fully automatic pocket coil shredding and sorting systems since 1956. The system uses advanced dual-axis shredding and wire separation technology to efficiently separate the fabric and metal of waste pocket coils to achieve resource reuse. High-purity spring steel is produced after crushing, fine crushing, magnetic separation, and Z-separation. At the same time, it is equipped with a dust removal system to ensure a clean production environment. Enerpat helps environmental protection and create a green future together.

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Disposal Solution

Disposal Solutions for Scrap Metal Chips

Disposal Solutions for Scrap Metal Chips

Disposal Effect

Disposal Solutions for Scrap Metal Chips

Main Equipments

Two Shaft Shredder

The waste mattresses are pre-shredded to facilitate secondary crushing. The equipment has strong power, stable and efficient operation, and has the characteristics of large shear force, low noise and smooth operation.

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Steel Wire Separator

The mattresses are finely crushed after being coarsely crushed to reduce the material size and facilitate subsequent sorting. The equipment adopts a unique material guide structure design to prevent material jamming and other phenomena.

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Horizontal Baler

Hydraulic drive is used to compress loose materials and pack them into blocks, which reduces the volume of materials and reduces transportation and storage costs. It has the characteristics of large compression force and fast packing speed.

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Z-type sorting machine

Remove shredded fabric, sponges, dust, etc. from the material to improve the quality of the material. The equipment adopts a Z-type chute design to make the material pass longer, thereby improving the sorting efficiency.

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Performance Advantage

  • Cutter Shaft Structure

    Intelligent Automation

    Conveying System - Shredding System - Sorting System - Dust Collection System. Customized service, 100% match with requirements / High level of automation, flexible control / Refined and compact, short installation period, small footprint

  • Screen Structure

    Strict Quality Control

    Two-stage Shredding System with strict control on end product size. The Two Shafts Shredder can shred pocket coils to 50x300 mm. The Steel Wire Separator then shreds the material to 40mm

  • Material Pusher Structure

    Efficient Sorting

    Deep material sorting with a separation rate of over 95%. Achieves separation of spring steel and non-metallic materials, meeting resource utilization requirements

  • Power Drive System

    PLC Automation Control

    Touch screen + button control mode, user-friendly interface design, easy operation. The entire line uses Schneider PLC automation control for intelligent control and integration of each machine, ensuring production capacity matches across stages and maximizing installed power utilization, thereby reducing operational errors caused by manual control.

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“

We want to say a great machinery from ENERPAT for America , every machine that we sell from ENERPAT is great. The quality of the machine is warranty.”

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