Home Appliances Shredding and Sorting Recycling Solution
Solution Background
E-waste refers to discarded electrical appliances or electronic equipment, mainly including household appliances such as refrigerators, air conditioners, washing machines, televisions, and communication electronic products such as computers and mobile phones. According to a report released by the United Nations Environment Programme in 2010, China has become the world's second largest producer of e-waste, producing more than 2.3 million tons of e-waste every year, second only to the United States which produces 3 million tons.
Due to its complex metal composition, the recycling of e-waste requires advanced processes and equipment, and many of them end up with low-cost disposal methods, such as transporting the waste from developed regions to underdeveloped regions, simply treating it, dumping it directly in landfills or even burning it. Black burning smoke, unknown soil pollution, a series of environmental protection and health risks follow.
How to handle them reasonably? Generally, after the e-waste is crushed, the differences in physical properties between components are used for sorting, including disassembly, shredding, sorting and other steps. After sorting, the recycled materials such as metal, plastic and glass can be obtained respectively through follow-up disposal. This disposal method has the advantages of low cost and simple operation, is not easy to cause secondary pollution, and can scale up, etc., so it is a hot spot of development in various countries.
Solution Introduction
Brief Introduction:This solution of shredding and sorting for home appliances integrates hardware and software and adopts a modular design. The production line covers the feeding system, crushing system, magnetic separation system, sorting system, dust collection system, etc.
Firstly, discarded home appliances are transported to the crusher and crushed into smaller size materials. To separate iron, materials are subsequently scattered by a vibrating feeder and evenly transported to the magnetic separator. Lastly, the eddy current sorter and air sorter are ready to separate plastic, copper, and aluminum.
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Applicable Materials
Office Equipment
Kitchen Home Appliances
Household Appliances
Digital Products
Disposal Solution
Disposal Effect
Iron
Plastic Debris
Copper
Aluminum
Main Equipments
Hammer Mill
The metal is broken up by hammering and then rolled into a ball. Meanwhile, other impurities attached to the metal can be separated. It has the characteristics of high efficiency and low energy consumption.
Click to View Details +Vibrating Feeder
The material is dispersed by the vibrating feeder, and evenly transported into the magnetic sorter. It has the characteristics of stable vibration, long service life, and low energy consumption.
Click to View Details +Drum Magnetic Separator
Through magnetic separation, when the iron flows into the magnetic field, it can be adsorbed on the surface of the cylinder, other impurities are sorted out, and the iron is taken out of the magnetic field with the rotation of the cylinder.
Click to View Details +Eddy Current Sorter
The automatic pulse filter cartridge dust collector has the characteristics of strong dust removal capacity and high dust removal efficiency. Being eco-friendly, it can collect the generated dust centrally through the pipeline.
Click to View Details +Air Sorter
Copper and aluminum in the materials are separated by an air sorter under the action of wind and through deflection generated by amplitude motion on a screen surface with a certain angle.
Click to View Details +Dust Collector
The automatic pulse filter cartridge dust collector has the characteristics of strong dust removal capacity and high dust removal efficiency. It can collect the generated dust centrally through the pipeline, and effectively improve the working environment.
Click to View Details +Performance Advantage
Stable and Reliable
The hammer crusher is made of AISID-2 alloy material and equipped with a high-strength, heavy-load and self-aligning bearing which can withstand heavy-load impact and effectively ensure the stable operation of the equipment. The eddy current sorter adopts eccentric magnetic pole technology which can effectively ensure the separation rate of conductor and non-conductor and processing capacity per unit time.
Intelligent Control
The whole production line adopts Schneider PLC automatic control, equipped with CCTV monitoring system and big data center which can collect the operation data of all equipment, and has the function of operation fault alarm, so as to better analyze the operation data of the production line, calculate the operation cost, and optimize the operation rhythm for the owner.
Safe and Efficient
The processing line integrates hardware and software, and adopts modular design, covering crushing system - magnetic separation system - sorting system - dust collection system. It has reasonable layout and strong processing capacity. It uses PLC control, so that the system equipment works in coordination with high degree of automation, effectively reduces the intensity of manual production, and saves effort.
Energy Saving and Environmental Protection
The layout of the production line is compact and reasonable, and can be flexibly arranged and planned according to the customer's production site and actual demands. It has the characteristics of low energy consumption and stable operation. It can operate safely 24 hours a day, effectively reduce the operation costs and ensure that customers get high efficient income with low investment.
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